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How Much Money Are You Losing?
AIR LOSS COST
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Orifice Diameter,
in.
|
Air Loss,
cfm
|
Air Loss,
cu. ft./day
|
Loss/Day
$
|
Loss/Month
$
|
Loss/Year
$
|
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1/64”
|
0.41
|
590
|
0.15
|
4.40
|
54.75
|
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1/32”
|
1.62
|
2,332
|
0.58
|
17.60
|
211.70
|
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3/64”
|
3.66
|
5,270
|
1.32
|
40.15
|
481.80
|
|
1/16”
|
6.49
|
9,345
|
2.34
|
71.17
|
854.10
|
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3/32”
|
14.5
|
20,880
|
5.22
|
158.77
|
1,905.30
|
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1/8”
|
26.00
|
37,152
|
9.29
|
282.57
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3,390.85
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3/16”
|
58.30
|
83,952
|
20.99
|
638.45
|
7,661.35
|
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1/4”
|
104.00
|
149,760
|
37.44
|
1,138.80
|
13,665.60
|
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5/16”
|
162.00
|
233,280
|
58.32
|
1,173.90
|
21,286.80
|
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3/8”
|
234.00
|
336,960
|
84.24
|
2,562.30
|
30,747.60
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1/2”
|
415.00
|
597,600
|
149.40
|
4,544.25
|
54,531.00
|
|
5/8”
|
649.00
|
934,560
|
233.64
|
7,106.55
|
85,278.60
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The above figures are based on values from the Compressed Air & Gas Handbook. Calculations assume a conservative cost of $0.25/1000 cu. ft. at compressed air, 100% coefficient of flow, working 8,760 hours/year @ 100 psig.
Your energy costs may vary, however, as you can see any air loss costs you money. There is 3 times more condensate in summer than in winter. On average, over a 12 month period, a timer operated solenoid valve will be discharging compressed air only 50% of the time. Based on the valve orifice size you can calculate energy wasted from the figures above. Our BEKOMAT® electronic level controlled drain traps wasted no compressed air, thus saving time and money.
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